Bridges

Bike path to close under Ajo Way for cyclist safety during project

Bike path to close under Ajo Way for cyclist safety during project

I-17 101 traffic interchange

Bike path to close under Ajo Way for cyclist safety during project

Bike path to close under Ajo Way for cyclist safety during project

October 30, 2018

PHOENIX ‒ Replacing the Ajo Way bridge (State Route 86) over the Santa Cruz River as part of a project to improve Ajo Way west of Interstate 19 will mean closing the bicycle path under the bridge until the new bridge is in place.

The path will close on Tuesday evening, Oct. 30, and is expected to remain closed until December 2019.

Arizona Department of Transportation crews have been working since summer on utility improvements, including water and sewer lines, that are part of the second phase of the project. The second phase also includes widening Ajo Way between I-19 and Holiday Boulevard, replacing the pedestrian bridge at Michigan Street and building a braided ramp that connects Ajo Way with I-19 separately from I-19 traffic exiting at Irvington Road.

The $32 million project is scheduled for completion in January 2020. The Pima Association of Governments, the regional transportation-planning agency, is contributing about $6 million toward the cost.

Improvements during the $54 million first phase included a wider Ajo Way bridge over I-19, new ramps and new interchange design with a single set of signals controlling traffic flow. Other improvements included a wider Irvington Road exit lane, noise walls from Ajo Way south to Irvington Road, a wider Ajo Way east of I-19, a repaved Elizabeth Drive and a reconstructed Lamar Avenue.

Value engineering increases value, reduces delivery time for I-17 bridge project

Value engineering increases value, reduces delivery time for I-17 bridge project

I-17 101 traffic interchange

Value engineering increases value, reduces delivery time for I-17 bridge project

Value engineering increases value, reduces delivery time for I-17 bridge project

October 29, 2018

PHOENIX – The Arizona Department of Transportation’s original plan for improving the Interstate 17 bridges at Willard Springs Road south of Flagstaff called for replacing the decks in both directions over two summers, ending well into 2019. The project that’s underway, however, is replacing the bridges in their entirety by the end of November – at no additional cost.

The difference is thanks to a process called value engineering.

Once a project has been awarded, ADOT and contractors can use value engineering to systematically analyze the plans and identify ways to deliver improvements safely, reliably and efficiently for the lowest overall cost possible, looking for ways to improve quality and value while reducing time needed to complete the work.  For ADOT to approve a contractor’s value engineering proposal, the change must either reduce cost or delivery time or both while adding value.

As an alternative to removing and replacing just the bridge decks at I-17 and Willard Springs Road, the contractor, Fisher Industries, proposed creating new bridge abutments as well by using giant steel plates attached to construction vehicles as molds around rebar cages. Once the concrete sets, the steel plates can be moved quickly, allowing crews to pour concrete for another part of the abutment.

Building abutments normally takes weeks. With this technique, being used for the first time on an ADOT project, it took only days for crews to create abutments for the I-17 bridges at Willard Springs Road.

“Once the abutments are built, the bridge work is the same that we’ve always done,” said Steve Monroe, senior resident engineer for ADOT’s North Central District. “It’s nice to have the contractor get in, get the job done in a much more efficient way and get out.”

The new bridges are expected to be ready prior to the long Thanksgiving weekend. For now, drivers are moving by the work zone along I-17 using two lanes. Willard Springs Road is closed under I-17 while work is occurring, but drivers who need to access Willard Springs can still do so use using the southbound lanes of I-17.

In addition to improving delivery time and value, having both bridges done in one season rather than two reduces the length of time drivers must deal with restrictions at Willard Springs Road.

The bridge improvements are part of a larger project to improve northbound I-17 from milepost 312 north to the Flagstaff area. Several miles of the interstate have been repaved along with new guardrail. Both the right and left lanes from milepost 312 to 315 have been completely rebuilt and are already being used by traffic.

In the final weeks before the weather turns too cold for paving, crews will focus on completing paving of both lanes between mileposts 312 and 316 and the right lane up to milepost 331 at Kelly Canyon Road. After a winter hiatus, crews will return when the weather warms to finish the project.

Temporary bridge, permanent benefits

Temporary bridge, permanent benefits

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Temporary bridge, permanent benefits

Temporary bridge, permanent benefits

October 26, 2018

By Tom Herrmann / ADOT Communications

Quietly, without much fanfare, Arizona Department of Transportation crews are moving traffic on westbound Interstate 10 back to the original bridge over Wilmot Road. No ceremony, no ribbon cutting. Just business as usual, and on to the next project.

For the second time in two summers, we used a temporary bridge that allowed us to make repairs and repave the two I-10 bridges over a major Tucson roadway. Back in May, we slid it into position in the median and created a temporary road connecting the bridge with the I-10 lanes that have been carrying traffic in this part of the city since 1965.

For the first three months, eastbound traffic moved to the left, crossed the temporary span, moved back to the right and continued on toward Benson and beyond. Then it was westbound traffic’s turn to do the same thing.

Drivers hardly noticed. The freeway had two lanes open in each direction almost the entire time. There were just a few restrictions on Wilmot Road below the bridges, and most of those took place at night to avoid inconveniencing too many drivers.

Simple.

But that simple, creative effort to use a temporary bridge saved Tucson area drivers more than they realize. Without the bridge, drivers would have been required to merge into the right lane, exit and then re-enter I-10 and get back up to freeway speed. Delays on I-10 would have been tremendous. Life would have been no better on Wilmot Road, which likely would have been closed with detours for most of the nearly six months it took to repair and repave the bridges.

Instead, there were few delays, few restrictions on Wilmot Road and no additional traffic clogging Craycroft and Kolb roads. The I-10 bridges at Wilmot Road are essentially new bridges without the cost or inconvenience of building new ones.

And a month ahead of schedule, well before the coming holidays, our trucks are back in the maintenance yard and our crews are on the way to their next jobs.

Nice work by the men and women in the orange vests and yellow hard hats.

I-10 closures needed to pour bridge deck for South Mountain Freeway

I-10 closures needed to pour bridge deck for South Mountain Freeway

I-17 101 traffic interchange

I-10 closures needed to pour bridge deck for South Mountain Freeway

I-10 closures needed to pour bridge deck for South Mountain Freeway

October 23, 2018

A major step forward this weekend for construction of a Loop 202 South Mountain Freeway interchange in the West Valley will require a westbound closure of Interstate 10 followed by an eastbound closure, according to the Arizona Department of Transportation.

Crews with Connect 202 Partners, the developer of the South Mountain Freeway, will be pouring concrete above I-10 travel lanes to create the deck of a 1,565-foot flyover ramp that will eventually connect to I-10.

Westbound I-10 will be closed between 51st and 67th avenues from 10 p.m. Friday, Oct. 26, to 4 a.m. Saturday, Oct. 27. Eastbound I-10 will then close between 67th and 51st avenues from 4 a.m. Saturday, Oct. 27, to 2 p.m. Sunday, Oct. 28, well before the end of the Arizona Cardinals’ game against the San Francisco 49ers (1:25 p.m. kickoff).

During the westbound closure, traffic exiting at 51st Avenue can detour to the westbound I-10 access road, as well as Van Buren Street or McDowell Road, before re-entering I-10 at 67th Avenue. In addition, the westbound I-10 on-ramps at 27th, 35th and 43rd avenues will be closed to help reduce traffic backups.

During the eastbound closure, traffic exiting at 67th Avenue can detour to Van Buren Street or McDowell Road, before re-entering I-10 at 51st Avenue (the eastbound I-10 access road from 67th and 51st avenues is closed during this work). In addition, the eastbound I-10 on-ramps at 91st, 83rd and 75th avenues will be closed to help reduce traffic backups.

To avoid delays on I-10, motorists should consider alternate routes, including the Loop 101 (Agua Fria Freeway) west of Interstate 17, or exiting I-10 sooner and taking local streets to re-enter past the closure point.

Motorists should also be aware that 59th Avenue will also be closed in both directions between I-10 and Roosevelt Street from 9 p.m. Friday, Oct. 26, to 2 p.m. Sunday, Oct. 28.

During the closures, crews will pump approximately 730 cubic yards of concrete, enough to fill more than 60 dump trucks, into the steel-reinforced deck on the flyover ramp, the longest of five ramps that will be part of the interchange.

Once the concrete is poured, a self-propelled concrete leveling machine called a bidwell will spread the concrete to ensure a flat surface throughout. After the concrete has had an opportunity to cure and reach maximum strength, construction vehicles can travel on the ramp.

The 22-mile South Mountain Freeway, expected to open as early as late 2019, will provide a long-planned direct link between the East Valley and West Valley and a much-needed alternative to I-10 through downtown Phoenix. Approved by Maricopa County voters in 1985 and again in 2004 as part of a comprehensive regional transportation plan, the South Mountain Freeway will complete the Loop 202 and Loop 101 freeway system in the Valley.

ADOT works to inform the public about planned highway restrictions, but there is a possibility that unscheduled closures or restrictions may occur. Weather can also affect a project schedule. To stay up to date with the latest highway conditions around the state, visit ADOT’s Arizona Traveler Information site at az511.gov or call 511.

I-10 bridge rehabilitation project to begin at Pinal Air Park Road

I-10 bridge rehabilitation project to begin at Pinal Air Park Road

I-17 101 traffic interchange

I-10 bridge rehabilitation project to begin at Pinal Air Park Road

I-10 bridge rehabilitation project to begin at Pinal Air Park Road

October 22, 2018

PHOENIX ‒ A six-month project to replace the deck of the bridge over Interstate 10 at Pinal Air Park Road will begin in early November.

Preliminary work on the $1.85 million project will begin Wednesday, Oct. 24. The bridge will close in early November and remain closed for about four months, temporarily shutting down direct access to and from westbound I-10.

In addition to replacing the deck on the bridge, which was built in 1963, Arizona Department of Transportation crews will repair girders under the bridge.

Drivers on westbound I-10 who want to exit at Pinal Air Park Road (exit 232) should continue north to the Red Rock exit (exit 226), then take eastbound I-10 to Pinal Air Park Road. There will be no restrictions on ramps to and from eastbound I-10.

Drivers on Pinal Air Park Road who want to use westbound I-10 will need to take eastbound I-10 to Marana Road (exit 236).

I-10 will be reduced to two lanes in each direction under the bridge during much of the work.

Accessing Seligman from I-40 is easy while bridge improvements advance

Accessing Seligman from I-40 is easy while bridge improvements advance

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Accessing Seligman from I-40 is easy while bridge improvements advance

Accessing Seligman from I-40 is easy while bridge improvements advance

October 11, 2018

Bridge Work

By Steve Elliott / ADOT Communications

Need a Route 66 fix? That's easily done from Interstate 40 if Seligman is on your list. And it's going to be even nicer this coming spring, when we're scheduled to complete upgrades to bridges along one of two paths between I-40 and this community rich in motoring history.

These pictures from this week show where we're at with a $4.3 million project replacing the decks of three bridges between I-40 exit 121 and the west side of Seligman. While this route is closed for the work, we have signs directing motorists to I-40 exit 123, which provides convenient access to Seligman's east side.

We've worked closely with the community to develop a project that affects only one of the summer seasons that are so important to Seligman's businesses, to maintain convenient access from I-40 throughout and to share word that the town is easily accessible while these improvements are underway.

2018-1011-img_1168

Replacing bridge decks

Meanwhile, this 10-month project is doing the important work of updating bridges that are between 40 and 50 years old. And access to Seligman via Route 66 isn't affected.

ADOT project rebuilding stretch of I-40 wins national award

ADOT project rebuilding stretch of I-40 wins national award

I-17 101 traffic interchange

ADOT project rebuilding stretch of I-40 wins national award

ADOT project rebuilding stretch of I-40 wins national award

October 11, 2018

PHOENIX – An Arizona Department of Transportation project that’s rebuilding 5 miles of Interstate 40 near Williams has been ranked in the nation’s top 10 by Roads & Bridges, a construction industry publication.

The many freeze-thaw cycles seen annually in this area, combined with heavy snow, snowplowing and use by a large number of commercial vehicles, had stressed pavement considerably between Williams and Devil Dog Road.

A $34 million project completely removed the existing eastbound roadway and replaced the surface with new concrete pavement, and crews are nearly done with work overlaying the westbound roadway with new concrete pavement.

“We were patching potholes after every winter storm,” said Chad Auker, assistant district engineer for ADOT’s North Central District. “It was a big maintenance issue.”

To accelerate much-needed improvements, ADOT and Gannett Fleming, the design firm for the project, completed design work, which normally takes about a year, in less than three months. And construction has moved rapidly in part because crews are incorporating Portland Cement Concrete Pavement recycled from this stretch.

Using Portland Cement Concrete Pavement as the road surface increases pavement life by up to 60 percent and outlasts asphalt overlays by at least 10 years.

Gannett Fleming made the nomination to Roads & Bridges because of the project’s innovative and sustainable approach. Handling the construction is Fann Contracting Inc.

“It’s much-deserved,” Auker said. “The whole team, from the designers to the development team to the contractor and ADOT construction staff, worked hard. There were a lot of long days and long weeks, and the award is well-deserved for bringing new pavement to the road.”

The reconstruction between Williams and Devil Dog Road is among projects improving 34 miles of I-40 west Flagstaff. Crews also are improving 28 miles of northbound Interstate 17 just south of Flagstaff and reconstructing I-40 bridge decks at the interchange with I-17 in Flagstaff.

Last girders set on South Mountain Freeway’s Salt River bridges

Last girders set on South Mountain Freeway’s Salt River bridges

I-17 101 traffic interchange

Last girders set on South Mountain Freeway’s Salt River bridges

Last girders set on South Mountain Freeway’s Salt River bridges

October 10, 2018

PHOENIX – Two hundred and ninety-two.

That’s the number of concrete girders installed on two Loop 202 South Mountain Freeway bridges spanning the Salt River between Broadway Road and Southern Avenue in the southwest Valley. It’s also nearly a third of the 1,000 girders to be installed on 40 bridges throughout the 22-mile corridor, according to the Arizona Department of Transportation.

Working overnight, crews recently placed the final support beams for the half-mile-long northbound and southbound bridges that will carry traffic across the Salt River when the South Mountain Freeway opens as early as late 2019. Connect 202 Partners, developer of the South Mountain Freeway, placed the first girder at the Salt River on July 21, 2017.

Many of the girders are very long and heavy, weighing 169,000 pounds and extending 170 feet in length. That’s 9 feet longer than any single-span girder ADOT has ever used for a bridge.

All of the girders were manufactured locally and hauled to the construction site overnight, when traffic is lighter. Two large cranes carefully hoisted and set the girders atop the bridges’ abutments and piers.

Now that all girders have been installed, crews will finish pouring concrete decks and adding barrier walls on the bridges. Construction equipment is expected to be able to cross the bridges by early 2019.

The freeway’s Salt River bridges will provide a much-needed local crossing to and from Laveen, especially when the river flows, while also reducing congestion at current crossings. The city of Phoenix’s 51st Avenue bridge is currently the lone all-weather Salt River crossing between 35th Avenue and Avondale Boulevard. 

The South Mountain Freeway will provide a long-planned direct link between the East Valley and West Valley and alternative to Interstate 10 through downtown Phoenix. Approved by Maricopa County voters in 1985 and again in 2004 as part of a comprehensive regional transportation plan, the South Mountain Freeway will complete the Loop 202 and Loop 101 freeway system in the Valley.

For information on the project, visit SouthMountainFreeway.com.

Spare our bridges; make sure equipment is fully secured

Spare our bridges; make sure equipment is fully secured

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Spare our bridges; make sure equipment is fully secured

Spare our bridges; make sure equipment is fully secured

September 24, 2018

By David Rookhuyzen / ADOT Communications

We spend a lot of time reminding drivers to secure their loads so that mattresses, ladders and other items don’t end up on our freeways.

But this advice extends beyond people moving furniture over the weekend. It’s also important for those hauling construction equipment to make sure their equipment is secured, as we’ve seen again recently.

At least twice in the past year construction equipment has struck the undersides of freeway bridges in the Valley, once in October 2017 at I-17 and Seventh Avenue (as you can see in the picture to the right) and once just recently on the Loop 202 Red Mountain Freeway at Greenfield Road (the main photo above shows some of the aftermath). In both cases, hydraulic booms on the equipment being towed weren't secured.

Raul Amavisca, engineering administrator for ADOT’s Central District, explained how drivers not ensuring these hydraulic arms are locked down can cause bridge strikes. When that doesn’t happen, the normal movement from driving causes the boom to extend, and its hydraulic fluid doesn’t allow it to drop back down, he said.

As the vehicle keeps driving, this problem continues until the arm is fully extended. And when the trailer then encounters a bridge … CRUNCH.

According to Mohamed Elomeri, assistant district engineer for the Central District, when a strike to a structure occurs, bridge engineers are called out to the scene to evaluate the damage. The strike from October 2017 required replacing a girder and other repairs, while damage from the latest strike was far less involved.

“Once the visual inspection is complete, a decision is made by Bridge Group whether to keep the road open or not, and if immediate repairs are needed we deploy our contractor and Central District resources ASAP to assess and schedule,” he said.

In these cases, ADOT's Insurance Recovery Unit gets involved to ensure ADOT is recouping the funds for repairs from responsible parties or insurance firms.

You can’t see us yet, but we’re working on new phase of Ajo Way improvements

You can’t see us yet, but we’re working on new phase of Ajo Way improvements

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You can’t see us yet, but we’re working on new phase of Ajo Way improvements

You can’t see us yet, but we’re working on new phase of Ajo Way improvements

July 27, 2018

By Tom Herrmann / ADOT Communications

You know what they say about icebergs. There’s much more to them than meets the eye.

Although an iceberg would be nice in this heat, no one expects one on Ajo Way (State Route 86) in Tucson anytime soon. But there is much more going on than most people will see as crews from ADOT and our contractor, FNF Construction, begin work on the second half of the I-19/Ajo Way traffic interchange project.

For the next few weeks we’ll be putting things in place to begin what will be an 18-month project. We’ll be positioning traffic control, creating a work area for the construction team and doing other things our engineers find exciting.

Over the next few weeks we’ll be making adjustments to utility lines in the area, and you’ll see some minor impacts on traffic.

Down the road we’ll be rebuilding the Ajo Way bridge over the Santa Cruz River – we’ll do half of the bridge at a time to avoid closing it – and replacing the pedestrian bridge over Interstate 19. We’ll also be building a new exit ramp from southbound I-19 to Irvington Road. It’s a braided ramp – one ramp will fly over the other – that will allow drivers to enter and exit the freeway without having to maneuver around each other. We started work on the braided ramp during phase one of the project, and you can see the result atop this post.

We’ll stay out of your way as much as we can. Just know that even if you can’t see anyone in a hard hat, we’re there, someplace, working to make a better roadway.